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K-120

Silica Zircon core type with an intermediate particle size distribution and excellent high temperature stability. Used for high temperature preheat processes in Equiax casting, for large land-based turbines and for DS and SX applications where a Silica/Zircon composition is a better match to the casting process than an all Silica composition.

Major Chemistry

Name Formula Typical %
Silica Sio2 74
Zircon ZrSiO4 24
Alumina Al2O3 1

Trace Element Analysis

Element Symbol Typical ppm
Iron Fe <900
Bismuth Bi <0.2
Lead Pb

<1.0

Silver Ag <10.0
Antimony Sb <5.0
Tin Sn <1.0
Zinc Zn

<50.0

Cristobalite Content Range

Property Typical %
After Fire 8.0
After 30 minutes @1530°C 35.0

Process Shrinkage (Mold to Fired)

Property Typical %
Length 1.00
Chord (width) 1.11

Modulus of Rupture

Property Typical p.s.i.
@RT 2570
@1457°C 3074

Thermal Expansion

Property Typical
@1000°C (x10-6/°C) 1.80

Physical Properties

Property Typical
Bulk Density 1.87 g/cc
Apparent Density 2.57 g/cc
Porosity 27.0%
Absorption 14.0%

Core - Metal Reaction

Compatible with most nickel based, DS and SX alloys:

Leachability

  • 30% boiling KOH
  • 30 grams sample
  • 30 minutes
  • 100% leached

Residual MOR

RT to 1475°C @ 300°C/hour. Hold for 1 hour. Cool down to:

Temperatures MOR
1250°C 4685 p.s.i.
1150°C 2750 p.s.i.

Creep Test

RT to 1475°C @ 300°C/hour. Hold for 1 hour. Cool @ 600°C/hour. Test bar dimensions: L-6", C/W -1/2", P-1/4"

Pressure (p.s.i.) Deflection (inches)
300 0.143

Disclaimer

The information and data presented herein are typical or average values and are not a guarantee of maximum or minimum values. Applications specifically suggested for material described herein are made solely for the purpose of illustration to enable the reader to make his own evaluation and are not intended as warranties, either express or implied, of fitness for these or other purposes. There is no representation that the recipient of this literature will receive updated editions as they become available.

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Thermal Expansion Chart

k-120 silica zircon material

About MTC Certech

MTC Certech is a business of Morgan Technical Ceramics, a global business unit of The Morgan Crucible Company plc. Morgan Technical Ceramics manufactures an extensive range of products including engineered ceramic components, braze alloys, ceramic / metal assemblies and DLC (Diamond Like Carbon) coatings from its locations in North America, Europe, Asia and Australasia.

 

The Morgan Crucible Company plc is registered in England
Registered office at Quadrant, 55-57 High Street, Windsor, Berkshire, SL4 1LP. Company number: 286773.